Berlin 2018 – scientific programme
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MM: Fachverband Metall- und Materialphysik
MM 47: Poster Session II
MM 47.44: Poster
Wednesday, March 14, 2018, 18:30–19:45, Poster C
Surface Characterization of CuCrZr-Electrodes for Resistance Spot Welding — •Philipp Moritz1,2, Oliver Höfft1, Hagen Kerl2, Volker Wesling2, and Wolfgang Maus-Friedrichs1,2 — 1Institute of Energy Research and Physical Technologies, Clausthal University of Technology, Leibnizstr. 4, 38678 Clausthal-Zellerfeld — 2Clausthal Centre of Material Technology, Clausthal University of Technology, Agricolastr. 2, 38678 Clausthal-Zellerfeld
Resistance spot welding is an established technology in the automotive industry. An important aspect in this process is the interaction of the welding electrodes with the steel body sheet. After a certain number of weldings the electrodes produce an irregular welded joint. It is presumed that adherences and diffusion processes at the interface limit the life time of the electrodes significantly.
To understand these interactions, the surfaces of CuCrZr-electrodes are studied with X-ray photoelectron spectroscopy (XPS), Scanning electron microscopy (SEM) and Energy dispersive X-ray spectroscopy (EDX). For the experiments conventional steel plates with AlSi-coatings were used for welding. The electrodes were studied after 0, 10 and 100 welding processes, respectively.
SEM and EDX measurements show that a deposition of AlSi-sheet material was formed on the CuCrZr-electrode surface. Depth profiles indicate that the elements of the steel sheet diffuse into the surface of the electrode. These effects increase with the number of welding processes.